Re-wetting and repairing an already carved Oval Casserole

Recently, I constructed 4 oval casseroles that I was quite pleased with. I was inspired by some casseroles that Nate Pidduck had made that I  really liked.

The construction is fairly straightforward: I first threw some ridged (not rigid) discs about 3/4 of an inch thick on a plastic bat. I set those aside while I threw 4 almost vertical—they tilted inward– walls with a gallery at the top but no floor; also on plastic bats.

By this time, the discs were set up enough for me to wire them off and throw them out on the canvas covered table, stretching them into ovals.

At this point, I also threw out several slabs for what would eventually be the lids. You want all the clay involved to be about the same dryness so that it is all shrinking at about the same rate.

The timing on this altering of pots is crucial.

Too wet, the walls tend to cave in or flop around and the oval is at best, overly controlled by your hand, at worst, a total asymmetrical failure.

Too dry, and the rim cracks as you try to force it beyond what it was once willing to do. If you get it right, the clay chooses its own curve; a delicious, aesthetically pleasing curve that the clay knows so well how to do. You see this curve most often in handles.

 

Back to the walls which had I wired off and, making sure they slid easily on the slippery plastic surface of the bats, gently –squeezed is not quite the right word–“encouraged” them to be oval as well.

Once this oval sets up, you can set it on the (now)oval disc base and trace around the inside.  Score outside that line, then turn it over using a second bat and score the underside of the base of the wall, wet it (I used magic water) and then set that on top of the scored disc base to join wall to it, trimming off any excess on the outside and sealing it by going over it with a soft rib- you can also use the soft rib to give a curve to the edge of the base.

Once this is sufficiently set up- wet-leather hard, you can turn it upside down on top of your slab and again trace the oval (the outside this time) to cut a lid. Add handles to the sides of this casserole if you like and drape the now oval slab inside the opening of the top- separated by a piece of plastic.

Once the lid is medium leather hard- holding its curved shape, you can refine the edge so it fits precisely inside the gallery and then add a handle to it.

At this point, before it is any drier, I coat the entire thing in black slip. When the slip is also leather dry, I carve.

These had a lot of surface area and the carving took a considerable amount of time. Of the 4 I did, 2 came out beautifully, the lid of the smallest one warped in the glaze firing  but it’s the 4th casserole I want to tell you about.

The last was quite nice but as it dried (and I dry them slowly under a loose cover of dry-cleaning plastic) the walls were proportionally too thick compared to the floor and they pulled away leaving the floor cracked on the sides. I discovered this when the pot was pretty much bone dry.

There was really no way to realistically repair it- especially since the entire outside surface had been delicately carved. I certainly could not spray it down- the slip design would have run and been destroyed. I was pretty upset about this until Dave Trost, a fellow teacher at Lill, told me about his method of re-wetting.

He told me to take one of the slabs of plaster –they have many at Lill for drying slurry and clay scraps- they are about and inch and a half thick; and to soak it in water until no more bubbles rose off its surface. Then to take my pot and set it on the plaster and wrap the whole thing tightly and let it sit.

Well, I had nothing to lose –I had already invested at least 4 hours in the pot-so I did just as Dave suggested and then double wrapped it in plastic and let it sit on the shelf for at least two weeks maybe more.

When I finally got back to it, the clay was back to a pliable leather hard consistency!! I was able to push the walls back in, reinforce the bottom and repair it.

Then to slow down the drying of the floor this time- to keep it a little more pliable should the walls pull on it as they were drying- I waxed the entire bottom inside and out and then waxed all the handle joins just to be on the safe side and set the piece to dry lightly covered in plastic again. This time the piece made it to the bone-dry stage and is being bisked as I write this. I will keep you posted.

Sadly, I did not take photos during construction. If I make more (and these were popular) I will post them.

Addendum: Okay, the casserole made it safely through the bisk, I glazed it and waited on pins and needles to see if it would split apart in the glaze firing and it did NOT! It came through intact with a few cosmetic cracks but is fully functional! Here are some photos:

 

 

 

 

 

 

Verso

 

 

 

 

Interior: there are reflections that look like cracks but really, the whole thing held together perfectly! 

Tumblers

[note! the Casserole from the previous post is done- I am adding photos to the previous post]

Tumblers- harder to make than you’d think!

I had a request for tumblers at the last Art Fair and I thought, “Yeah, those are great! No trimming, no handle, I’ll just knock some out!”

Well, I thought wrong.  The problem always with porcelain is getting it tall and keeping it narrow. Then, after that, getting the shape I wanted.

I wanted shapes that were slender but not tippy, graceful and elegant yet would still feel comfortable and balanced in one’s hand. Usually, if you make something that is right for the hand it also appeals to the eye. I thought they should look like they were meant to be tumblers, not mugs missing their handles. Lastly, I had to throw it larger to compensate for shrinkage and have it look right once it came out of the cone 10 firing.

I started with 1 pound of clay which absolutely should have been enough but I had a lot of trouble getting the base walls thin enough to get them big enough; taking Grolleg’s shrinkage rate of near 15% into a account.

But actually it really is okay to have a slightly thicker wall at the base for porcelain as it warps so darned easily.  I learned this from Xiao Xiang Bi.

I also realized after much puzzlement, that one of the reasons my mugs and tumblers were warping when I wired them off was that the bottoms were so darned thin that the wire was compressing the base- there was not enough clay to resist that compression.

So annoying until I figured it out! Now I leave enough clay down there.

I have a few tumblers that  I love and take inspiration from:

This one by Lester is just so beautifully slim and the painted on decoration is so perfectly suited to the shape.

Then I have this hand-built and stamped Tumbler by Chuck Aydlett This, amazingly, is a cone 6 glaze fired in an electric kiln. He even took the time to detail the interior.

 

Then I have this gorgeous piece by Ryan Greenheck; I have theories about how he got this surface- something to do with slip and a metal rib- but it’s not completely clear. 

I have a very simple shino glazed piece by Rita and it may be the one I use the most. I was feeling lousy one day long ago at Lill and she brought me tea in it and said to keep it and I think it’s just perfect the way it curves ever so slightly in at the top. 

This last tumbler was made by me and you can see how the others influenced me. I made several but I loved this one so much I couldn’t sell it.

Since then, I have made a couple more “birds on a wire” tumblers and because the wire is so hard to get straight and thin, I actually incised a line while I was throwing it and then when it was almost dry, inlaid slip into it. *  Then I added the little dabs that I touched up into birds. I thought I took photos before they sold but I did not. I will just have to make more!

*This is done by painting slip into the line and then scraping off the surface with a metal rib leaving a very clean line

Here are a few more that I did.